This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.
XI Clamp. Xtreme Integrity & Hot Bolting. Anytime and anywhere.
Millions of flanged connections worldwide rely on stud bolts, making corroded bolts a significant concern that demands urgent attention to prevent system failures.
Hot bolting allows for the replacement or tightening of bolts on pressurized systems without shutting them down. This procedure, while crucial for maintaining operations, can stress flanges and compromise seals if not done carefully.
The XI Clamp: A Unique Solution Offering Unmatched Protection for Critical Connections.
The XI Clamp is designed to ensure safe and efficient hot bolting by applying uniform pressure across the flange connection. This evenly distributes the load, preventing localized stress that could damage the flange or gasket. Whether for hot bolting or as a permanent reinforcement, the XI Clamp enhances the reliability and longevity of critical connections.
Developed and field-tested in partnership with Shell for integrity-critical applications and routine maintenance, the XI Clamp is specifically designed to prevent flange connection failures. These failures can lead to safety issues, leaks, environmental hazards, and costly operational downtime.
The XI Clamp is more than a repair tool — it’s the solution you need, drawing on our extensive engineering expertise to provide a cost-effective answer. A reliable, long-term asset for your pipeline infrastructure, designed to prevent stress concentrations, flange distortion, and system failures. Now, you can perform hot bolting confidently anytime, anywhere and protect your system’s integrity for years to come.
That’s why we call it the Xtreme Integrity Clamp — it stands for reliability when you need it most.
Uniform Pressure Distribution:
Avoids point loading, ensuring even compression of the flange and gasket, reducing the risk of leaks and damage.
Hot Bolting Compatibility:
Allows for maintenance on live systems without shutdowns or interruptions.
Permanent Reinforcement
Acts as a long-term solution to protect and extend the life of flanged connections.
Proven in Partnership with Shell
Developed and tested with Shell for high-integrity applications, addressing common vulnerabilities in flange connections.
Flexible Options
Available for rental or purchase, offering asset owners and contractors flexibility.
The XI Clamp is designed for safe operation by site personnel, with straightforward training provided by IK Topsides team of specialists. Each clamp comes as a complete kit, including all necessary tools and an operational procedure to ensure safe installation.
Whether used as a temporary solution during hot bolting or as a permanent reinforcement, the typical operational cycle for a four-bolt flange averages less than 30 minutes (or four flanges per hour).
This allows for safe, efficient, and cost-effective bolt replacement ahead of shutdowns, significantly reducing turnaround times.